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Composites could lead to greener cars
by Staff Writers
Laussane, Switzerland (UPI) Jun 13, 2012


disclaimer: image is for illustration purposes only

Swiss researchers say new techniques for creating composite structures will lead to lighter, greener cars that burn less fuel and emit less carbon dioxide.

Scientists at the Ecole Polytechnique Federale de Lausanne said by 2013 the auto industry would see car bumpers, doors, and even entire frames made from composite materials.

Before now composites laid down in fiber and resin have been reserved for aeronautics, sailing or Formula 1 racing because of the complexity of their labor-intensive production.

But researchers say a new process allows for the fabrication of composite parts quickly and in large quantities.

The technology is based on the methods used for molding plastics: the desired material is pressure-injected into a compressed mold with filaments of carbon fiber or fiberglass materials and consolidated with resin.

The pressure injection process is extremely rapid, which saves the laborious work of assembling and welding various parts, researchers said.

"With this method, the number of parts per year produced by an assembly line is greatly increased and could reach a million, while the costs of production are reduced by 10 percent on average," EPFL researcher Jan-Anders Manson said.

"In relation to metal, the weight savings is between 20 and 40 percent, depending on the composite pieces used," he said in an EPFL release.

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Bankrupt Swedish carmaker Saab received a new lease on life on Wednesday, with Asian investors aiming to revive the iconic brand to make electric cars for the Chinese market. National Electric Vehicle Sweden AB (NEVS), a new company created by two firms in Hong Kong and Japan just a few months ago and registered in Sweden with the express purpose of buying Saab, said it would buy the ill-fat ... read more


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